PDC – 6 LS1643R

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6″ PDC Drill Bit | Model LS1643R (IADC S323)


6″ PDC Drill Bit — Model LS1643R (IADC S323)

4-Blade PDC Drill Bit with φ16.05mm Cutters & W16X6 Micro Jet Nozzles for Soft to Medium-Hard Formations

Bit Type: PDC Bit
Size: 6 in
IADC Code: S323
Blades: 4
Connection: 3 1/2″ API REG

Key Performance Advantages for Drilling Operations:

  • Micro Jet Hydraulic Technology: Engineered with 6 W16X6 Micro jet nozzles to deliver focused, high-velocity fluid streams, drastically improving cutter thermal management and hole cleaning.
  • Aggressive 4-Blade Shearing: Features high-grade φ16.05mm PDC cutters mounted on a balanced 4-blade profile to maximize ROP in soft to medium-hard rock strata.
  • Versatile Operating Parameters: Optimized to work across a broad rotary speed range (60-300 RPM) with a recommended WOB of 20-40 kN (max 10-70 kN) and 12-20 Lps flow rate.

Product Overview & Technical Description

The LS1643R is an advanced 6″ PDC (Polycrystalline Diamond Compact) Drill Bit certified under IADC S323. Engineered for efficiency and longevity in soft to medium-hard geological formations, this bit incorporates a durable 4-blade design equipped with premium φ16.05mm PDC shear cutters.

A key feature of the LS1643R is its hydraulic configuration—utilizing 6 W16X6 Micro jet nozzles paired with a standard 3 1/2″ API REG connection. The micro jet arrangement optimizes fluid dynamics at the cutter face, preventing balling and rapidly flushing cuttings away from the bottom of the hole for faster, smoother drilling performance.

Technical Specifications — Model LS1643R

Parameter Specification Value Engineering Context / Notes
Bit Size 6″ Standard 6-inch hole diameter
Bit Type LS1643R PDC fixed-cutter series
IADC Code S323 Steel/Matrix body, soft to medium-hard formation rating
Number of Blade 4 4-blade layout for optimized cutter density and drilling speed
Cutter Type PDC Polycrystalline Diamond Compact shear cutters
Primary Cutter Size φ16.05 mm Heavy-duty shear cutters for rapid ROP and impact resistance
Nozzle Quantity 6 Multi-port hydraulic coverage across all blade channels
Nozzle Type W16X6 (Micro jet) Micro jet nozzle system for targeted high-velocity fluid flow
Rotary Speed (RPM) 60 – 300 RPM Compatible with top drive, rotary table, and PDM downhole motor drilling
Weight On Bit (WOB) 10 – 70 kN (Recommend 20 – 40 kN) Flexible weight operational window for smooth penetration control
Hydraulic Flow Rate 12 – 20 Lps High volumetric fluid flow for efficient cuttings clearance
Make Up Torque 7.1 – 11.4 kN.m Recommended API connection makeup torque
API Pin Connection 3 1/2″ API REG Standard 3 1/2 inch API Regular thread connection

Field Problems Solved by LS1643R PDC Bit

1. Problem: Bit Balling & Hydraulic Inefficiency

Solution: The 6 W16X6 Micro jet nozzles focus hydraulic energy directly across cutter impact zones, preventing mud accumulation and keeping cutters cool.

2. Problem: Slow Rate of Penetration (ROP) in Interbedded Formations

Solution: High-impact φ16.05mm PDC cutters combined with a aggressive 4-blade arrangement maximize shearing action per rotation.

3. Problem: Cutter Wear from Thermal Degradation

Solution: Optimized fluid flow (12-20 Lps) with Micro jet placement continuously dissipates heat from PDC cutting elements, extending bit life.

4. Problem: Torque Spikes during High-Speed Drilling

Solution: The balanced 4-blade geometry stabilizes bottom-hole torque distribution across 60-300 RPM speed ranges.

Recommended Operating Parameters & Guidelines

To maximize bit life and achieve optimal Rate of Penetration (ROP) with the 6″ LS1643R PDC Bit, follow these operational parameters:

  • Weight on Bit (WOB): Maintain 20 to 40 kN for standard operation (acceptable range 10-70 kN). Apply weight smoothly when tagging bottom.
  • Rotary Speed (RPM): Operate between 60 and 300 RPM based on rig equipment and formation hardness.
  • Hydraulic Flow Rate: Maintain 12 to 20 Lps to fully utilize the cleaning power of the W16X6 Micro jet nozzles.
  • Make-up Torque: Tighten thread connection to 7.1 – 11.4 kN.m using proper API thread grease.

Frequently Asked Questions (FAQ)

Q: What makes the Micro jet nozzle (W16X6) design advantageous?
A: Micro jet nozzles produce high-velocity micro-streams of drilling fluid, improving hydraulic impact at the cutter face to clean cuttings faster and prevent bit balling in sticky strata.

Q: What formations are best suited for the IADC S323 6″ PDC bit?
A: IADC S323 PDC bits perform exceptionally well in soft to medium-hard formations, including shales, sandstones, limestones, and anhydrites.

Q: Is the LS1643R suitable for motor-driven directional drilling?
A: Yes, its 4-blade balanced profile and tolerance for speeds up to 300 RPM make it an excellent choice for both downhole positive displacement motors (PDM) and top-drive rotary systems.

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